IBC Filling and Handling

Version: 1.0

Updated: 1 December 2024

Document Summary

This Safe Work Procedure outlines safety measures for filling and handling Intermediate Bulk Containers (IBCs). Only licensed forklift operators (Class LF or LO) may handle modules. Pre-start precautions include barricading work areas to prevent unauthorized entry and ensuring modules are positioned for easy hose access, minimizing manual handling. High-visibility clothing is mandatory for workers in traffic areas.

During filling, precautions include checking that valves are closed, fittings are secure, and hoses are properly emptied using compressed air to prevent spills. PPE such as eye, hand, and foot protection must be worn, and contact with hazardous chemicals should be avoided. In the event of spills, cones must be used to mark the area, and spill kits with adequate materials must be on hand to clean up and prevent environmental contamination. Proper disposal of contaminated materials in accordance with local regulations is mandatory. These guidelines ensure safe and compliant handling of IBCs.

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