Foam Cutter (Hot Wire)

Version: 1.0

Updated: 1 December 2024

Document Summary

This Safe Work Procedure outlines safety measures for operating and maintaining hot wire foam cutters. Only trained personnel may use this equipment, and it must be connected to circuits protected by a residual current device (RCD). Pre-use checks include inspecting electrical leads, ensuring machines are securely bolted to stable surfaces, and maintaining a clear working area free of debris and dust.

Operational precautions include keeping hands away from the hot wire, allowing the wire to cool before handling, and ensuring the exhaust fan is operational to minimize exposure to toxic fumes from heated polystyrene. PPE, such as gloves and gas respirators, must be worn to prevent burns and inhalation of fumes. Maintenance and repairs must only be carried out by qualified personnel, and the machine should be unplugged before servicing. Following these protocols ensures safe and effective use of the foam cutter.

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