On-Site Refuelling

Version: 1.0

Updated: 1 December 2024

Document Summary

This Safe Work Procedure outlines safety measures for on-site refuelling operations. Quantities of over 1,000 L of Class 3 petroleum products require compliance with Dangerous Goods Transport regulations, while Category 4 flammable liquids (e.g., diesel) are treated similarly for placarding purposes. Tanks and vehicles must meet standards such as AS 2809 for fuel transport and have emergency stop switches, intrinsically safe pumps, and proper earthing. Fuel containers should not be carried in passenger compartments and require securement against movement.

Operational guidelines stress ventilated workspaces, no smoking, and wearing PVC gloves, aprons, and eye protection. Procedures include eliminating ignition sources, not leaving pumps unattended, cleaning spills immediately, and ensuring vehicles carry emergency equipment like fire extinguishers and spill kits. LPG refuelling requires limiting tanks to 80% capacity, shutting off gas immediately during leaks, and using labeled containers. Placarding must conform to size and label specifications, with all tanks treated as full unless purged. These protocols ensure safety, compliance, and environmental protection during on-site refuelling.

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